About Client

Dalal Plastics Pvt Ltd was established in the year 1996 is in the field of Injection moulding of engineering plastics and assemblies thereof. The company is professionally managed by Mr. M.A. Dalal having engineering background in plastics manufacturing and 21 Years of inhouse experience along with and under the guidance of late Mr. F.A. Dalal – Polymer Technologist and loads of experience in research with ICI London and Mr. A.A. Dalal – Mechanical Engineer with decades of experience in techno commercial background.

Engagement Roadmap – Scope of Work

Complete engagement to Shift manufacturing set up from Thane, Mumbai location to Jeedimetla, Hyderabad to cater Customer Schneider Electric India Pvt Ltd, Hyderabad plant.

To ensure delivery from new facility to customer Schneider Electric India Pvt Ltd, Hyderabad plant within stipulated time (4 ~ 6 months) with new scale of improvement on domains of Line architecture, Product Quality & Cost


Ongoing projects.

Establish complete facility layout with continuous flow, evacuation method & gangway visibility

Establishment of assembly layout in first floor with CT-vs. TT, continuous flow & evacuation method

Establishment of Raw material storage layout in first floor to accomodate 40MT parts

Insstallation support in m/c shifting from Mumbai to Hyd

Support in M/C validation & quality validation of trial products

Establishment of Lean logistic system with SE Hyd plant

Establishment of MPS, capacity & manpower planning sheet

Establishment of procurement model for digital triggering of material procurement

Establish MOQ, LT , safety stock & ROP for all the RM

Create business score card dashboard for Dalal plastics

Establish digital Information flow- order tracking method

Visual Controls in the Factory

Development of DMS for Production tracker including Quallity assurance model

Development of DMS for Procurement model

Estabilish Defect Tracking Dashboard

Idea connect implementation in factory Plan

Training on Lean, Workmanship, 5S, Kaizen,Manufacturing Quality, Soldering, 7 Waste, TPM etc.

Dalal Plastics

Updated on 2018-01-10T10:48:58+00:00, by Lean Technocrats.